Use and maintenance of the reducer during the running-in period

1. For special reducer, the operator should receive training and guidance from the manufacturer, fully understand the structure and performance of the reducer, and obtain certain operation and maintenance experience to operate the reducer. The product operation and maintenance manual provided by the manufacturer is the necessary information for the operator to operate the equipment. Before operating the reducer, be sure to read the operation and maintenance manual, and perform operation and maintenance according to the requirements of the manual. And long-term preservation of information for easy maintenance.

2. Pay attention to the working load during the running-in period. Generally, the working load during the running-in period should not exceed 85% of the rated working load, and a suitable workload should be arranged to prevent the overheating caused by the continuous operation of the reducer for a long time.

3. Pay attention to frequent observations, abnormalities should be stopped in a timely manner to be eliminated, and the operation should be stopped before the cause is found and the fault is not eliminated.

4. Reasonably select lubricating oil, especially the reducer with input power greater than 11KW must be loaded with load gear oil. Pay attention to frequently check the lubricating oil, hydraulic oil, cooling fluid, oil level and quality, and pay attention to check the tightness of the whole machine. During the inspection, it was found that there was too much oil, and the cause should be analyzed. At the same time, the lubrication of each lubrication point should be strengthened. It is recommended that the lubrication points should be filled with grease every week (except for special requirements) during the running-in period. When the vertical reducer with oil pump is connected to the power supply, pay attention to the direction of rotation of the oil pump, clockwise rotation is correct.

5. While keeping the reducer clean, adjust and fasten loose parts in time to prevent aggravation of parts wear due to looseness or loss of parts.

6. At the end of the running-in period, the machine should be subjected to compulsory maintenance, inspection and adjustment work should be done, and pay attention to the replacement of oil.

In short, the requirements for the use and maintenance of the reducer during the running-in period can be summarized as: strengthen training, reduce load, pay attention to inspection, and strengthen lubrication. As long as you pay attention to and implement the maintenance and maintenance of the reducer during the break-in period, it will reduce the occurrence of early failures, extend the service life, improve production efficiency, and make the reducer bring you more benefits.